Srinijan Automation Solutions - Projects

Srinijan Automation Solutions

Srinijan Automation Solutions
📞+91 63690 87378

@ info@srinijanautomation.co.in

#automation #hornerocs #barcodesystem #programming #plcprogramming #hornerautomation #xleocs | Srinijan Automation SolutionsPacking Barcode Verification System to Prevent Part Mix-Up A barcode-based packing verification system will be implemented to eliminate part mix-ups during the packing process. Each individual part is marked with a unique QR code containing the part identification. Before placing a part into the master carton, the operator must scan the QR code. The scanned part number is compared with the selected production part number. If the scanned QR code matches the selected part number, the system accepts the part and allows it to be packed. If the scanned QR code does not match, the system generates a "Wrong Part Scanned" alarm, stops the packing process, and requires the operator to restart the packing sequence from the beginning. The master carton is designed to hold 12 parts. The operator must successfully scan and verify all 12 parts before the carton is considered complete. After all 12 parts have been successfully verified: The system automatically generates and prints a master barcode label for the carton. The master barcode label is then affixed to the outside of the carton for identification and traceability. This system ensures that only the correct parts are packed, provides complete traceability, prevents part mix-ups, and improves overall packing quality and production reliability. Horner Engineering India Private Limited Horner Automation & Solutions Group #Automation #Hornerocs #Barcodesystem #Programming #PLCprogramming #Hornerautomation #XLEOCS

#automation #plcprogramming #hmi #industrialautomation #autoclave #controlsystem #deltaplc #machineautomation #hornerocs #horner | Srinijan Automation SolutionsSuccessfully completed autoclave machine program modification and testing. The update includes: • Pressure and vacuum scaling adjustments • Heating and cooling rate correction • Trend and graph monitoring improvements • Segment data loading through SD card • Report file viewing and verification • HMI modifications and logic corrections Program testing and verification completed successfully. Specialized in PLC Programming, HMI Development, Process Automation, and Industrial Troubleshooting. #Automation #PLCProgramming #HMI #IndustrialAutomation #Autoclave #ControlSystem #DeltaPLC #MachineAutomation #hornerocs #Horner

#automation #emergencysupport #hornerocs #horner #plcprogramming #programming #reducedowntime | Srinijan Automation SolutionsEmergency-Based Conversion from Horner XL7E (Model 4) to Horner X7 to Prevent Production Loss An emergency migration was carried out to replace the existing Horner XL7E (Model 4) PLC with a Horner X7 PLC to prevent production downtime. The original XL7E controller was configured with 24 digital inputs and 16 digital outputs. During the conversion, it was identified that the onboard I/O of the X7 PLC did not match the existing hardware requirements. To overcome this limitation, a Horner XLE (Model 4) PLC was integrated as a remote I/O station. Communication between the X7 and XLE PLCs was established using Horner CsCAN communication, enabling seamless exchange of input and output data. One of the major challenges during the migration was the difference in available R registers. The original XL7E application utilized R registers up to R50000, whereas the X7 supports only up to R5000. As part of the conversion, all program references beyond R5000 were systematically reallocated to available registers within the X7 memory range while maintaining the original machine functionality. After completing the I/O mapping, register reallocation, communication setup, and program modifications, the application was successfully commissioned on the Horner X7. The machine was tested thoroughly and found to be operating successfully without production loss. Horner Engineering India Private Limited Horner Automation & Solutions Group #Automation #Emergencysupport #Hornerocs #Horner #PLCprogramming #Programming #Reducedowntime

#automation #plcprogramming #hmi #industrialautomation #injectionmoulding #controlsystem #machineautomation #hornerocs #hornerautomation | Srinijan Automation SolutionsInjection Moulding Machine – Wrong Raw Material Prevention System Using Barcode Scanning A barcode-based raw material verification system will be implemented to prevent loading the wrong raw material into the injection moulding machine. Each raw material bag contains a unique barcode. Before loading the material, the operator must scan the barcode on the raw material bag. The scanned barcode will be compared with the master barcode (or approved material code) assigned to the product currently running on the machine. If the scanned barcode matches the master barcode, the raw material drum will unlock/open, allowing the material to be loaded. If the scanned barcode does not match, the system will generate a "Wrong Material Scanned" alarm, and the raw material drum will remain locked to prevent incorrect material loading. This system ensures that only the correct raw material is used for the current production, reducing the risk of quality issues and material mix-ups. Horner Engineering India Private Limited Horner Automation & Solutions Group #Automation #PLCProgramming #HMI #IndustrialAutomation #InjectionMoulding #ControlSystem #MachineAutomation #Hornerocs #HornerAutomation

Follow Us

Page updated

Report abuse